Pack Saddles and Fell Ponies

Turkey Trot Sand Lily prepared for packing equipment in canvas panniers into a logging job in a roadless area. Note that the rear girth on this saddle is farther back than would be comfortable on a male pony.

I received a question about pack saddles for Fell Ponies. And then I received another one. And then I received some fascinating information about pack saddles used during the packhorse era in Cumbria when ancestors of our Fell Ponies were an important part of transport and commerce. So I thought I had better collect the information that I have on packsaddles and Fells into one place.

Historic pack saddle at Eskdale Mill in Boot, Cumbria. It appears that the saddle and padding are integrated in this saddle. Photo courtesy Kate Hughes.

While the questions I received were about pack saddles, I consider here the topic a bit more broadly. Besides the saddle proper, there is a pad and usually some sort of container (often called panniers) which is attached to the saddle to enable loads to be carried. Sometimes there aren’t three distinct pieces to a pack outfit. For instance, the historic packhorse saddle at Eskdale Mill in Boot, Cumbria appears to have the saddle and padding combined together. And I have strapped loads directly to the saddles, as is often done with the famous Decker pack saddles, specially designed to be stronger for awkward loads.

A pack pannier system designed to be placed over a western saddle. Top: before a trash pickup project. Bottom: Before an overnight work pack trip. Photos courtesy Dawn Munro and Paula Guenther

A friend introduced me to yet another variation. She found panniers designed to fit over a riding saddle (do an internet search for Trail Max Saddle Panniers to see where to purchase them; at this writing, Amazon carries them.) Here’s what she shared after taking an overnight trip that went well: “Sometimes people face a barrier to packing with their equine because they think they need a formal pack outfit, but there are other options. The Trail Max Panniers are heavy duty and have straps in the right places. I used them with the vintage endurance trail saddle that is my normal and best fitting saddle. You can get plastic cargo boxes that fit the bags, but we did pretty well balancing the load without boxes. The only disadvantage to the design is that it is difficult to tighten the saddle’s girth with the bags full, so after the first quarter mile we needed a two-person lift-and-tighten maneuver. There is a big O ring that the rear flank cinch goes through and one at the center that can go to center D ring or pommel on saddle, whichever works better. I did remove the stirrups, fenders and leathers for a more streamlined profile. You wouldn’t have to, necessarily, and toward the end of hike out, I was pretty tempted to climb up and ride with legs cocked forward!”

When I responded to my first inquirer about pack saddles for Fells, I began at the beginning, meaning comfort of the pony. If a pony’s packsaddle is fit properly, the pony will work more willingly and safely than if the pony is asked to work with ill-fitting tack. Fitting pack saddles is similar to fitting riding saddles in that the length of the bars and ‘sit’ of the bars contributes to the comfort of the pony. For that reason, it’s important that you figure out a way to try out the packsaddle before buying, for instance by finding a local provider of packsaddles. (For an extensive article on saddle fit and Fell Ponies, click here.)

Often Fells have short backs so they require shorter bars than horses do. When I picked out packsaddles for a job for our logging and construction business several years ago, I considered both horse and burro sizes to fit the various ponies I was using on that job. I have even used a llama pack saddle on a pony, though it’s a compromise because llamas have a heavy fleece coat that allows for straighter saddle bars so extra padding is needed to fit the saddle to an equine.

Gravel being unloaded from apple-picking bags used as panniers on a packsaddle. Restar Lucky Joe is the Fell Pony.

The packsaddles I purchased for that professional job came with saddle pads. They were larger and thicker than pads for riding saddles to ensure that the back of the pony is sufficiently protected from the bars of the saddle as well as the load. Once you have the saddle and pad figured out, then you may add panniers of some sort. I have simple canvas bag-type panniers as well as apple picking bags for a gravel hauling job I did once (click here to read more). I also have nylon-lined open-top bags that I have packed greens for holiday wreaths in.

Linnel Doublet, known as Rusty, wearing an early 1900s English pack saddle while on a walk on an historic packhorse track in the Lake District.

Hynholme Amber wearing a replica of a vintage English packsaddle in the Lake District.

In 2015 my late husband and I took two Fell Ponies on a walk over Burnmoor in the Lake District on an historic packhorse track. Christine Robinson of the Kerbeck stud provided the ponies and pack saddles, to which we strapped our lunches in burlap bags. The ponies were Hynholme Amber (the black in the photos) and Linnel Doublet, known as Rusty (the bay in the photos). The two saddles were differently constructed. Christine recalls, “The saddle Rusty had on was purchased at a Vintage Traction Engine Show in Dorset. I haven't seen one like it before or after. It is actually with a friend of mine near Bristol, so I can't check exactly, but I remember it was stamped as being made in London in the early 1900s; sorry I can't remember the maker or exact date. I suspect it was Military. It also had stirrup bars on, so could be ridden on, but I'm not sure I'd fancy that! The saddle on Amber was made by my husband and was a copy of one belonging to a Heavy Horse Centre/museum. Although we use it as it is, it would originally have had pads and girth straps similar to the other one.”

Knowing my interest in packhorse history, Helen Caldwell of the Cumbria Industrial History Society sent me an excerpt from a book that is fascinating to ponder. It describes touring an historic hall in the Lake District and says in part, “Returning downstairs to the passage between the old portion and the kitchen, Mrs. Nelson, the occupier’s wife, told me that this part and the kitchen were at one time a shed. Pointing to several small remains of pulleys fastened to the beams, she said that over them ran ropes to lift the loads from the pack-horses. In the kitchen I found a pulley complete, and from this it is possible to visualize the scene in the old days. A long string of heavily-laden ponies would draw up toward evening in the yard and would then be led under this shed or porch in batches, there being arrangements to deal with about half a dozen at a time. Then, with an arrangement of ropes and hooks, the loads tied on the saddles could quickly be lifted off before the ponies were stabled for the night. The process would be reversed the next morning and considerable time would thus be saved, the unpacking and repacking of the merchandise being avoided.” (1)

It is possible that ‘to lift the loads from the pack-horses’ means to lift the entire saddle with panniers or other containers still attached. When you look at the packsaddle that Rusty wore on our trip over Burnmoor, it’s easy to imagine that that sort of packsaddle would be easy to lift by a pulley system as described. Alternatively, it’s possible that just the panniers were lifted and the saddles were removed in a separate step in the evening process. When lifting loaded panniers onto a packsaddle, it is always advisable - for the comfort of the pony and the security of the saddle - to attach both panniers at the same time to the saddle so that the saddle doesn’t try to spin from being weighted only on one side. The pulley system described here would be a tremendous help, with one person potentially being able to lift both panniers alone. Regarding ‘the unpacking and repacking of the merchandise being avoided,’ I feel this statement stems from a lack of understanding of packing. I have never unpacked the contents of the panniers at the end of the day. The whole point of having panniers or similar containers is to enable them to be removed still loaded and then be reattached in their loaded state to the saddle the next day. The pulley system described here instead provides advantages already discussed above: either enabling the entire saddle-and-panniers combination to be removed at once or the panniers to be removed by a single person.

Mowcop Black Bess putting a klibber to use for Eddie McDonough. Courtesy Eddie McDonough

Fell Ponies of course are not the only mountain and moorland pony breed that have a heritage of packing. For instance, Shetland Ponies were used extensively to carry peat on the isles of their home terrain. The packsaddles used there were called klibbers and were of very economical construction. Fell Pony enthusiast Eddie McDonough has constructed a klibber for his mare Mowcop Black Bess and has shared his design; click here for more information.

If you have read this far, you have likely concluded that there have been and continue to be a variety of pack outfits that can be used on Fells. The choice is up to the human involved in the packing project! If you are aware of other historic saddles or modern experiences packing with ponies, I would love to hear about them!

I am grateful to my ponies and to Christine Robinson, Eddie McDonough, Helen Caldwell, and my late husband for opportunities to advance my education regarding packing with ponies.

  1. Palmer, J.H. Historic Farmhouses In and Around Westmorland. Kendal: Westmorland Gazette, Ltd. 1946, p. 90.